Finishing Hull built over Foam Plug including fitting inside components

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  Using Foam
Making foam plug
  Glassing Hull  
  Finishing hull  
Making a Wooden Boat
  Making wooden plug / hull  
  Making a wooden deck  
  Finishing hull  
 
 
 
     
  It is important to have a good frame to make sure the boat keeps its shape., though perhaps this is a bit overkill.   Shell secured in frame. If the frame is accurate enough, you could secure with double sided tape.  
     
  Having checked measurements, epoxy (with silica powder) in transom. I prefer an inset transom, it allows you to get the length exactly right, and you can put a fillet radius both sides for strength.   Do the same for the bow  
     
  Fit main bulkhead & glue, as for the bulkhead that supports the jib swivel points. Then when dry, secure the keel case   One of our group devised an accurate methof of aligning the keel case. Sadly my boat was already built.  
     
  From sheet glass, make and fit strut to floor to support jib swivel, and mainsheet tube and support, as well as rudder tube and under deck re-enforcing for rudder upper bearing   Winch and rudder servo bonded in place, using the mast tube to support it.  
     
  The mast tube in this boat is fixed in front of the bulkhead in order to keep the keel and mast very close   Mast tube glued in. It is extremely hard to get exactly right, and this one was removed and re-positioned / glued the same day (but no photo)  
     
  Extra strengthening for Rudder. The tube you can see here is the top bearing. Below is a gap for the tiller, then the rudder stock tube is below that and out the bottom of the boat   Underside of foredeck. not the channel to attach to the "strut" that goes down to the floor. The deck eyes are already in, as are the jib sheeting loops.  
    Sorry, no photo  
  Make sure the well touches the keel case and in our case the bulkhead. The one shown about shows a small gap at the top back of hte case which is sorted later.   Using epoxy resin with thickening powder (collodial silica) glue on first stern deck and late foredeck. I appear to have no photos, hands too sticky?  
         
         
   
  Sand and paint boat. I started with hibuild epoxy all over, and eventually finished with cheap spray paint.   In 2 colours. I did have to re-paint later as some in the club objected to my painting skills!  
     
         
     
 

this layout had all the winches / servos / batteries in the pot. As it turned out, a good idea but it was difficult to change winches, which at that stage I bust with worrying frequency